Induction Furnace Lining Vibrator
THERMAL CHARACTERISTICS:
It should withstand the stresses developed by the thermal cycle during operation. It should be chemically inert to the metal being melted. Chemical inertness to molten metal can be achieved by using acid lining for acid slag and basic lining for basic slag. It should have enough structural strength to withstand operating conditions. The thickness of the refractory lining must be such as to ensure good electrical efficiency and be thick enough to counter the risk of unexpected failure and major damage to the coil.
Must withstand thermal cycle stresses
Chemically inert to molten metal—achievable using acid/basic linings
Should have high structural strength to endure operating conditions
Proper thickness ensures:
- Electrical efficiency
- Reduced risk of failure and coil damage
| TECHNICAL FEATURES LINING VIBRATOR | |
|---|---|
| 200 kg-2T - 2 Arm LV | 15T-25T - 5 Arm LV |
| 3T-10T - 3 Arm LV(Round Frame) | 25T-40T - 6 Arm LV |
| 12T-15T - 3 Arm LV(Triangular Frame) | |
| Furnace Capacity | Model # |
| 300 Kg - 500 Kg | ICEPL 2 ARMS |
| 750 Kg - 1500 Kg | ICEPL 2 ARMS |
| 2000 Kg - 3000 Kg | ICEPL 3 ARMS |
| 4000 Kg - 7000 Kg | ICEPL 3 ARMS |
| 8000 Kg - 10000 Kg | ICEPL 3 ARMS |
| 12000 Kg - 15000 Kg | ICEPL 3 ARMS |
| 18000 Kg - 22000 Kg | ICEPL 3 ARMS |
| 25000 Kg - 28000 Kg | ICEPL 3 ARMS |
| 30000 Kg - 40000 Kg | ICEPL 6 ARMS |
COMPARISON MANUAL LINING V/S LINING USING VIBRATOR
| Sr. No. | Manual Lining | Lining Using Vibrator |
|---|---|---|
| 1 | Erratic and shorter lining life | Consistent and enhanced lining life |
| 2 | Unpredictable production | Predictable and increased output tonnage |
| 3 | Non-uniform density | Uniform density throughout the shell |
| 4 | Uneven lining thickness around the former | Absolutely uniform thickness |
| 5 | Refractory material in the tapered secon of the former is not completely deaerated leading to non-uniform erosion of lining and problems like elephant foot & leakage. | Material in the tapered secon of the former is completely dense achieving max. & uniform compacon. Thus erosion is uniform in the tapered secon eliminang any possibility of elephant foot & leakage due to weak lining. |
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